Printing Directly on QSL Cards with DX4WIN
by
A few years ago, as I
became more active in contesting, the volume of DX QSLs arriving through the
bureau became more and more onerous. Even with DX4WIN’s reasonably efficient
routines for finding and confirming QSLs, the time required was excessive.
My solution was to go to
pre-emptive QSLing of all DX contacts that were my first with a given station on
that band/mode combination. At my request, Paul incorporated a menu option in
Labels|Mark for QSL that automatically selects such contacts for QSLing. Simply
choose the Award option “DX all band/mode” and they’ll be marked for QSLing.
Once that was working, the
next big issue was the cost of QSLing with such a large volume of cards. I
reasoned that I could handle postage cost by shipping either through the
ARRL Outgoing QSL Bureau
or directly to major foreign incoming bureaus, but the cost of labels (not to mention
the time spent peeling and applying them) was less soluble.
My solution was to print
directly on QSLs that I had printed locally, 4 to a sheet. Each card is 3 ½ by
5 ½ inches, printed “landscape” format so that the waste from an 8 ½ x 11 inch
sheet is on the bottom.
To place the data properly
on each sheet, I had to define a special label format. This is the final
result. Assuming you already have sheets of QSL cards with a “window” for QSL
data, the process is fairly simple. Determine the size of the window and enter
that as the label width and height. The horizontal and vertical pitches are
simply ½ the sheet size, for the 2 x 2 layout. Determine how far in from the
left edge of the sheet the first “label” is, and that is your “spacing left.”
Same goes for “spacing top”, only measure down from the top. The “0” in Max
QSOs ensures that you’ll get as many QSOs as possible on each card.

Now you’re ready to test.
Click “Preview” and if the preview looks OK, print it on a sheet of thin normal
paper. You’ll be able to place that over a QSL sheet and see whether the
“labels” are in the right place. If they aren’t, quit, tweak the “label” size,
pitch and spacing till you get what you need.
The process for printing on
single cards should be exactly the same – just define “Nr across” and “Nr down” as 1
each, and use the paper size of your QSLs instead of a letter-size sheet. I
prefer to get the 4-card sheets from the printer, overprint the data, and then
take them back to the printer for cutting. If you ask, the printer can make
sure that the cut stacks remain in the same order as the sheets, which makes
restacking in prefix order for the outgoing bureau a fairly easy proposition.
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